Complete Water Solutions provided a new dealkalizer system to help remove alkalinity before the boiler system. Alkalinity is a generic term used to describe carbonates (CO3 2-), bicarbonates (HCO3-) and hydroxides (OH-). When present with hardness or certain heavy metals, alkalinity contributes to scaling. The presence of alkalinity may also raise the pH.

Alkalinity is also undesirable for boiler feed water as it can lower your cycles, increasing chemical consumption, energy and water usage.

For this project, Complete Water Solutions replaced the dealkalizer system unit with the exact Fleck 2900. The dealkalizer tank was reduced a little bit as the customer needs for water make up for the boiler have been reduced.

The Complete Water Solutions Dealkalizer Specs:

• Qty 1 – 21″ x 72″ Fiberglass Media Tank
• Fleck 2900 Control Valve NXT Digital Controller
• Clack 2″ Stainless Steel Meter
• Installation of sample port for testing the outlet alkalinity

The Resin

We went with was a fleck 2900 valve as it was the same as the water softeners which were recently replaced as well.

The Softeners

What we used was a fleck 2900 valve as well. This way the rebuild parts would be the same and make carrying one set of spares more economical.

Complete Water Solutions removed the old unit off site and everything properly disposed of. The new system was installed within 3 business days.

Complete Water Solutions recently installed a new commercial water softener system at a Village Waste Treatment Plant. The old softener system was a single tank unit and was producing hard water on a regular basis. The old system was not metered and was not efficient compared to systems today.

Complete water solutions demolished the old system and provided the following:

• Locked out and tagged out the water supply.
• Removed the old system and disposed of in customer supplied dumpster.
• Cleaned up the area before installing the new system.

Commercial Water Softener Fleck 9100

Model Number of new system: CWSC-90M-1 Commercial Water Softener and the following specifications:

• 90,000 Grain Capacity Each Tank (3 Cubic Feet)
• 17 GPM Service Flow Rate
• 1” Inlet & Outlet Piping
• Digital Meter w/ Controller
• 14” Diameter x 65” Tall Fiberglass Meter Tanks
• 18” Diameter x 40” Tall Brine Tank (complete with safety overflow valve)
• Fleck 9100 Control Valve

Recently Complete Water Solutions received a call regarding spotting on a paint line. This current customer uses RO Water to rinse the final product prior to boxing and shipping the products to their customers. The customer had not had much experience with Reverse Osmosis & Softener systems so Complete Water Solutions performed a “Free Preventative Maintenance Check-Up” on the system and found the reason for their problems. Once the free preventative maintenance inspection was performed we found that the softeners had quit working. The softeners were producing hard water which resulted in scaling of the RO membranes. This scale resulted in increased conductivity and hard water bleed through. That ultimate result was spotting on the products coming off the rinse line. Complete Water Solutions, after talking with the customer, found that it was better to just replace the softener due to the age of the equipment and the fact that some of the parts had become obsolete.

Current Situation:
Our customer had 5 Millipore EMD Elix 100 RO/EDI units. At the time, 2 units were leaking and the total output of all 5 units when working would be 2.2 GPM @ 77 Degree F (see specs). Roughly 634 Gallons Per Day Make-Up (2,400L Per Unit). The customer also had issues during the winter months when water temperatures would drop causing the output to drop. With new processes coming online the customer determined that they would need to get another 1 to 1.5 GPM production. This would require them to purchase another Millipore EMD Elix Machine (maybe 2) plus repair the existing 2 that were broken. With a price tag of $16,800 – $28,000 Per Unit. The cost was going to range from $67,200.00 – $112,000, not including installation.

Some Additional Needs:
The customer needed installation done in such a matter that would allow them to still operate during the changeover. That was not a problem.

Solution:
Complete Water Solutions was able to provide a turn-key system replacing all the Millipore EMD Elix Machines and provide them the quality of water they were requesting. All the equipment was replaced and installed while keeping the customer running. We were able to do this by providing a Temporary DI Exchange Tank Service during the demo and installation process. This kept the customer running and they did not miss a drop. The customer selected to replace the Millipore EMD Elix 100 Machines with:

• Performa Carbon Filtration System (Chlorine Removal)
• GE Osmonics E4-6600-DLX (Part # 1234818)
• EDI System (Electronic Deionization)

Complete Water Solutions was contacted when a medical manufacturer needed DI Water and the current supplier could not deliver. The customer had called their DI Water / DI Bottle supplier for an emergency exchange several times. With no response, they began to search. After contacting Complete Water Solutions we mobilized and brought new DI Tanks / DI Bottles out. Not only did we get them DI Water, but we also took the time to improve the system from its current installation. The DI System consisted of several parts, including pre-filtration, pre carbon, post UV, Post Filtration and Quality Lights

If you need DI Water or DI Exchange Tanks contact us by email: info@complete-water.com or call us at (855) 787-4200

This water softener was poorly installed by a previous company and had caused the homeowner many problems. Complete Water Solutions removed the “Kids Table” and installed a proper support system. The new water softener makes laundry, dishes, and bathing easier for the whole family while reducing the need for soap and detergent. Now the kids are free to play while receiving cleaner, softer water. It’s also stronger and therefore safer than the old kids table.

More than 4,200 people were able to benefit from this Convoy of Hope event in Kenosha, WI. In order to support our community, Compete Water Solutions volunteered to help hand out everything from bags of groceries to children’s toys and toiletries. While we normally perform the best commercial water filtration repair and installation in the Midwest, this day was all about giving back to our friends and neighbors. Families in or near poverty were shown they were cared about and given a chance to relax and enjoy themselves. At the end of the day, countless children went home happy and healthy and their parents didn’t have to worry for a while.

Complete Water Solutions supports our local community in everything from special events to providing them with clean water at their home and business. We were able to inform many families about the importance of clean water for maintaining a healthy home. Many members of our own community who were in need were able to receive assistance this way.

Complete Water Solutions was contracted to inspect the interior of the softener system that was installed in the hospital by another contractor a few years ago. After multiple problems, the Hospital Administration wanted to fix the problem once and for all. Complete Water Solutions arrived onsite and began with an initial assessment. During the assessment, we found that there was resin leaking from one of the softener systems periodically. Complete Water Solutions Service Engineers arrived onsite, dissembled each softener vessel, and removed all the resin storing onsite.

Complete Water found the gravel under bedding was all piled up on one side (Under The Manway Entry). The previous contractor installed the gravel support layer but never spread/leveled the support out after installation. This caused the internal piping to move/flex during regeneration, over time this stress and lack of support caused the internal piping to break. The break caused resin media to escape the softener vessel.

Complete Water Solutions repaired all 3 softener vessels in one day, removing all the resin – inspecting all the internal piping, making repairs, leveling gravel/support layer, reinstalling the resin, and returning the system to normal operations.

Recently Complete Water Solutions was asked to replace the commercial water treatment system for employees at a pet food manufacture. Complete Water Solutions removed the old commercial softener system and install a brand new commercial water softener system in one day. We even took the old softener off-site for disposal. Once completed we started the unit up, checked all operations, and trained their staff. Complete Water Solutions used NSF Approved Materials For the Installation Of The Commercial Softener System.

This manufacturer in Oshkosh ended up losing soft water due to its old softener system malfunctioning. The old system was replaced in less than 24 hours. The customer was able to continue their process without having to shut down the entire manufacturing. After installation, Complete Water Solutions verified the operations, provided training, and filled out all warranty paperwork.